EXPLORE Perfect Binder is an innovative fully automatic PUR/EVA solution that adapts to various requirements of short-run binding, long-run binding, and on-demand book printing. The EXPLORE model features easy operation, rapid format conversion, and low maintenance service costs. This machine can be equipped with either a patented PUR glue nozzle system or an EVA adhesive system. The PUR glue nozzle system consists of a built-in preheated pressure glue pot with a capacity of 2KG and a nozzle capable of applying spine glue and side glues simultaneously. The use of the built-in enclosed glue nozzle system sets the Explorer model apart from others.

Technical Features

Utilizes a movable touchscreen for convenient single-person operation.

Compact single-clamp layout saves space.

Data acquisition: with automatic thickness measurement device. Each station of the machine can be automatically adjusted according to the thickness measurement data by servo motor.

Book feeding platform: Equipped with vibration function to aid in align book blocks.

Book clamp: Automatically adjusts opening width based on thickness measurement data.

Spine Milling and Notching device: Maximum milling/grooving depth of 2mm ensures glue penetration, effectively preventing bottoming out, suitable for various types of book blocks; equipped with a dedicated cam mechanism to achieve overall lowering of the milling/grooving station for processing sewn book blocks.

Glue system can choose between PUR or EVA:

PUR: Applies side and bottom glues simultaneously, equipped with a 2kg pressure glue pot and automatic glue cutoff function.

EVA: Intelligent adhesive system with automatic glue cutoff for both bottom and side glues, automatic adjustment of glue roller and glue bar height.

Covering feeding system: Equipped with automatic covering system, capable of stacking covers up to 85mm high, suitable for cover materials ranging from 80-300g/sqm, with die-cutting pressure line mechanism; the direction of pressure lines can be switched on the touchscreen as per requirement; creasing of cover flaps is also achievable.

Nipping system: Adjustable clamping time ensures high-quality formation of book spines.

Book collection device: Equipped with automatic lifting book collection table to reduce workload for operators.

Interconnection: Equipped with data collection box for bidirectional data exchange, facilitating cloud-based equipment, remote operation, and supporting smart factory construction.