EXPLORE Perfect Binder is an innovative fully automatic PUR/EVA solution that adapts to various requirements of short-run binding, and on-demand book printing. The EXPLORE model features easy operation, rapid format conversion, and low maintenance service costs. This machine can be equipped with either a patented PUR glue nozzle system or an EVA adhesive system.
Technical Features
1. Utilizes a movable touchscreen for convenient single-person operation.
2. Compact single-clamp layout saves space.
3. Data acquisition: with automatic thickness measurement device. Each station of the machine can be automatically adjusted according to the thickness measurement data by motor.
4. Book feeding platform: Equipped with vibration function to aid in align book blocks.
5. Book clamp: Automatically adjusts opening width based on thickness measurement data.
6. Spine Milling and Notching device: Maximum milling/notching depth of 2mm ensures glue penetration, effectively preventing bottoming out,
suitable for various types of book blocks, equipped with a dedicated cam mechanism to achieve overall lowering of the spine milling and notching station for processing sewn book blocks.
7. Glue system can choose between PUR or EVA:
PUR: Applies side and spine glues simultaneously, equipped with a 2kg pressure glue pot and automatic glue cutoff function.
EVA: Intelligent adhesive system with automatic glue cutoff for both spine and side glues, automatic adjustment of glue roller and glue bar height.
EVA PRO has been upgraded based on EVA, adding the height adjustment function of the vibration platform, the spinner and the nipping platform.
8. Covering feeding system: Equipped with automatic covering system, capable of stacking covers up to 85mm high, suitable for cover materials ranging from 80-300gsm, with die-cutting pressure line mechanism; the direction of pressure lines can be switched on the touchscreen as per requirement, creasing of cover flaps is also achievable.
9. Nipping system: Adjustable clamping time ensures high-quality formation of book spines.
10. Book collection device: Equipped with automatic lifting book collection table to reduce workload for operators.
11. Interconnection: Equipped with data collection box for bidirectional data exchange, facilitating cloud-based equipment, remote operation, and supporting smart factory construction.
Clamps | 1 |
Max. Mechanical Speed | 500c/h |
Max. Binding Size | 420mm×310mm |
Min. Binding Size | 135mm×105mm |
Max. Cover Size | 680mm×415mm |
Min. Cover Size | 240mm×130mm |
Binding Thickness | 3mm - 50mm |
Cover Weight | 80 - 300gsm |
Max. Cover Stacking Height | 85mm |
Max. Milling Depth | 2mm |
Net Weight | 950kg |
Overall Dimensions (L×W×H) | 2060×2500×1360mm |